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Tuesday, January 29, 2008

Understanding Battery Life - Part 3

In my previous two installments of Understanding Battery Life we reviewed what battery life means; how battery life is measured; what factors determine and impact battery life; when do batteries begin to lose life; and how the internal battery design limits the overall capability of the battery. In part 3 of Understanding Battery Life I want to look at two aspects of battery usage that reduces battery life and they are: individual usage patterns and internal technical factors.

Individual Usage Patterns

Using your battery, even only once, will initiate battery degradation. Battery degradation the eventual loss of battery life begins when a user activates their battery (even only once). Furthermore once battery degradation begins there is no stopping it! Activating a battery can be done by charging a battery, connecting a battery to a device, opening a battery or any other actions that would chemically activate the battery! The reason why is because connecting a device for example to a battery creates a closed pathway through which current and the electrons flow through the device to the positive electrode. At the same time, an electrochemical reaction takes place inside the batteries to replenish the electrons. The effect is an electrochemical process that creates electrical energy.

Beyond that first cause in battery degradation there is very little a person can do to speed up the degradation except for the following: use the battery. That is a long-winded way of saying that if you use you will lose it!

I do not mean to say never use your battery – that is not the point – in fact how silly would it be to buy a battery and never use it! The fact of the matter is is that if you were to buy a battery and store it for say 5 years there is a good chance that it would not perform to spec for you because of its age.

If you buy a battery to use in your PDA or other mobile device then of course use it but be aware that by using your battery you are consuming its natural life. The battery was made to be used, to be consumed, and to power your device. So, what we as battery users complain about (short battery life) is not a necessarily a bad battery or a problematic battery (not including potential battery defects) but simply the designed life cycle of the battery.

Before we move to the internal technical factors that affect battery life it is well to point out that using your battery as the primary source for powering your device's accessories will deplete your batteries capacity faster.

Internal Technical Factors

As pointed out above a battery over time degrades and eventually stops working, this is no surprise, but why this occurs is really a fascinating yet technical process. The reasons are complex issues that are way beyond user control and are wholly contained within your battery and within your device! As we will see these issues (declining capacity, increasing internal resistance, elevated self-discharge, and premature voltage cut-off on discharge) do more to cause Battery Degradation and Power Loss than your typical portable device owner could ever do.

Declining Capacity

Declining capacity is when the amount of charge a battery can hold gradually decreases due to usage, aging, and with some chemistry's a lack of maintenance. PDA batteries, for example, are specified to deliver about 100 percent capacity when new but after usage and aging a pda battery's capacity will drop. This is normal. If you are using a pda battery (or any lithium-ion or lithium-polymer battery) when your battery's capacity reaches 60% to 70% the pda battery will need to be replaced. Standard industry practice will warranty a battery above 80%. Below 80% typically means you have used the practical life of a battery. Thus the threshold by which a battery can be returned under warranty is typically 80%.

Loss of Charge Acceptance

The loss of charge acceptance of the Li‑ion/polymer batteries is due to cell oxidation. Cell oxidation is when the cells of the battery lose their electrons. This is a normal process of the battery charge creation process. In fact every time you use your battery a loss of charge acceptance occurs (the charge loss allows your battery to power your device by delivering electrical current to your device). Capacity loss is permanent. Li‑ion/polymer batteries cannot be restored with cycling or any other external means. The capacity loss is permanent because the metals used in the cells run for a specific time only and are being consumed during their service life.

Internal Resistance

Internal resistance, known as impedance, determines the performance and runtime of a battery. It is a measure of opposition to a sinusoidal electric current. A high internal resistance curtails the flow of energy from the battery to a device. The aging of the battery cells contributes, primarily, to the increase in resistance, not usage. The internal resistance of the Li‑ion batteries cannot be improved with cycling (recharging). Cell oxidation, which causes high resistance, is non-reversible and is the ultimate cause of battery failure (energy may still be present in the battery, but it can no longer be delivered due to poor conductivity).

Elevated Self-Discharge

All batteries have an inherent self-discharge. The self-discharge on nickel-based batteries is 10 to 15 percent of its capacity in the first 24 hours after charge, followed by 10 to 15 percent every month thereafter. Li‑ion battery's self-discharges about five percent in the first 24 hours and one to two percent thereafter in the following months of use. At higher temperatures, the self-discharge on all battery chemistries increases. The self-discharge of a battery increases with age and usage. Once a battery exhibits high self-discharge, little can be done to reverse the effect.

Premature Voltage Cut-Off

Some devices like PDAs do not fully utilize the low-end voltage spectrum of a battery. The PDA device itself, for example cuts off before the designated end-of-discharge voltage is reached and battery power remains unused. For example, a PDA that is powered with a single-cell Li‑ion battery and is designed to cut-off at 3.7V may actually cut-off at 3.3V. Obviously the full potential of the battery and the device is lost (not fully utilized). Why? It could be something with elevated internal resistance and or PDA operations at warm ambient temperatures. PDAs that load the battery with current bursts are more receptive to premature voltage cut-off than analog equipment. High cut-off voltage is mostly equipment related, not battery.

Concluding Remarks

Now to conclude this 3 part series of Understanding Battery Life lets recap. In part 1 of the series we looked at look at what battery life means; how battery life is measured; what factors determine battery life; and finally when do batteries begin to lose life. In part 2 we looked at the internal design of batteries as their designed potential. Finally in this article we looked at how individual usage patterns and internal technical factors ultimately cause batteries to fail.

© Dan Hagopian
You have permission to publish this article electronically or in print, free of charge, as long as the bylines are included with link. Dan Hagopian of http://www.batteryship.com is a known electronics author that specializes in portable power gadgets. His work can be found on the BatteryShip blog at http://www.batteryeducation.com He frequently writes about pda batteries, ipod batteries, general battery technology for our mobile world, new fuel cell technology and interesting power related inventions. For further information please visit http://www.batteryship.com where you can also find PDA battery replacement kits, smartphone batteries, twoway radio batteries, barcode scanner batteries, camera batteries, and camcorder batteries.

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